How an agv Lithium Battery Can Benefit Warehouses and Logistics Centers
Automatic Guided Vehicles (AGVs) and Automated Mobile Robots (AMRs) rely on batteries to power their day-to-day operations. This is especially true for AGVs that operate without human operators.
There are several battery technologies that are commonly used for AGVs. These include flooded lead acid, TPPL, NiCad and Fuel cell.
1. Longer Lifespan
An agv Lithium Battery has a longer lifespan than its lead-acid counterpart, resulting in less replacement costs. In fact, most lithium batteries have a life expectancy of around 3,500 cycles. This ensures that fewer batteries are replaced, which can result in significant savings for warehouses and logistics centers.
The longevity of the agv Lithium Battery can be attributed to its superior design and the quality of materials used in its construction. For instance, the lithium iron phosphate (LiFePO4) used in RELiON li-ion batteries is a highly durable and environmentally friendly material that has been designed specifically for heavy-duty use.
In addition to being able to withstand the rigors of daily operations, these batteries are also capable of surviving long periods in partial states of charge, which is beneficial for warehouses and distribution centers. This means that AMRs and AVGs can continue operating without having to stop for charging purposes, which improves productivity.
Lithium-ion batteries are also much more durable agv Lithium Battery than their lead-acid counterparts, which can suffer significant damage if they get watered down or exposed to extreme temperatures. This is especially important for AGVs, which operate in harsh environments where watering the batteries is a regular occurrence.
Another major factor that contributes to the durability of a lithium battery is the chemistry of the material. NMC is a rapidly developing chemistry that contains a blend of nickel, manganese, and cobalt to create a battery with a high energy density that can also withstand extreme temperature conditions.
This chemistry can be charged at a very high rate, allowing for recharging times that are almost three times faster than a lead acid battery. This allows for more time to be spent on work instead of recharging, which in turn can help increase productivity and save warehouses money.
Additionally, a lithium battery is able to maintain its full capacity when in partial state of charge, whereas lead-acid batteries should only be discharged up to 50% of their capacity before it starts to degrade. Overcharging can significantly affect a lithium battery’s performance, so it’s best to charge at the right time to prevent any problems.
2. More Powerful
When it comes to powering automated guided vehicles (AGVs) and mobile robots, the more powerful the battery, the better. This is especially true when it comes to Lithium-Ion batteries, whose characteristics include higher operating voltage, smaller size and weight, increased energy density, lower self-discharge and longer cycle life.
One of the main reasons that Lithium-Ion batteries are being utilized more often is due to their ability to provide a more robust and efficient solution for AGVs. These batteries are capable of providing a more stable voltage and higher travel and lifting speeds to increase productivity.
For example, the C48 lithium-ion battery from Flux Power is capable of delivering up to 40% more energy than comparable lead batteries while still maintaining a high level of safety and reliability. And compared to AGM or gel batteries, which lose around 20% of their charge capacity after charging, lithium-ion can be charged more efficiently and quickly – with much less downtime.
This is thanks to the fact that lithium-ion batteries have a very small internal resistance, allowing them to generate more power and provide the best possible performance at all times. This is especially useful for AGVs and mobile robots, which can often be used for long periods of time without recharging.
The battery pack also features a sophisticated BMS, which will keep it safe and efficient while it performs its duties. The BMS is able to detect and control overcharge, over discharge, and overheating, preventing serious damage from occurring.
There are a number of other benefits to this type of technology, including improved safety and reduced maintenance costs. Moreover, the battery itself is green because it does not contain any toxic chemicals that can pollute the environment.
The more powerful agv Lithium Battery is the perfect choice for maximizing the productivity of your mobile fleet while also providing you with the peace of mind that comes with knowing that you’re using a reliable power source to help keep your warehouse running smoothly and safely. Talk to Inventus Power for more information about how we can help you get the most out of your AGV battery.
3. Faster Charging
Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs) work in warehouses and manufacturing environments without human operators, which means they require a reliable source of energy to power their operation throughout the day. This requires battery systems that are capable of providing the continuous power and energy density needed for the AGVs to operate safely and efficiently.
Traditionally, lead-acid batteries were the only choice for AGVs and other material handling equipment, but new lithium technology is rapidly gaining traction in the industry, offering many cost, performance and environmental benefits. Discover’s advanced li-ion battery solutions have the ability to provide the power and energy densities necessary for today’s leading design goals, while also providing a range of safety tested features that help ensure optimum uptime and performance.
Lithium batteries offer a host of advantages over traditional lead-acid options, including a faster charge rate, higher productivity and far less idle time. This allows AMRs and AGVs to operate at peak efficiency for longer periods of time, reducing downtime costs and improving productivity.
Another advantage of lithium-ion batteries is their lower self-discharge rate, which prevents them from accumulating charge-induced corrosion and shortening their life span. This reduces the amount of time a battery will need to be replaced or maintained, saving money and increasing uptime in warehouses and manufacturing facilities.
A third advantage of lithium-ion batteries is their superior energy density, which allows a battery to deliver more energy in a given volume than other options. This is important for AGVs, as they need a lot of power to transport large loads over long distances.
For example, a 100-Ah battery can be used for more than three times as many missions with a Lithium battery compared to a GEL or AGM battery.
Finally, a Lithium battery has a much longer cycle life than an AGM or GEL battery. For example, SLA (GEL and AGM) batteries had around 1500 recharging cycles over their lifetime, while Lithium has more than 6000, meaning more opportunities for your AGV to complete missions and transport materials.
This is a big difference, and agv Lithium Battery it can make the difference between having a fully functional AGV fleet or not. The more AGVs you have working at one time, the more charging stations your facility will need to accommodate them.
4. Lower Cost
More and more warehouses and logistics facilities are using Automated Guided Vehicles (AGVs) to improve operational efficiency and lower costs. However, developing a new AGV can be an expensive process, especially when integrating multiple components and technologies. Choosing the right power source can help streamline development and raise the quality of an AGV.
Lithium batteries are more affordable than lead-acid batteries. They offer longer life cycles, faster charging, and superior performance. Moreover, lithium batteries can be installed into any AGV design to fit a variety of needs.
Another benefit of a lithium battery is that it can be used with intelligent telematics systems, which transfer real-time information about the battery and how much time is left before it is fully discharged. This data can prevent an AGV from cutting out mid-way through a job and wasting time and money.
This is especially useful for applications where an AGV has to operate without a supervisor and may need to make frequent short stops for maintenance, inspection, or other tasks. By combining an agv lithium battery with a specialized intelligent battery management system, you can ensure that the AGV remains reliable even in these erratic conditions.
As a result, you can save on maintenance and repair costs as well as increase productivity in your facility. Agvs that use lithium batteries also provide a safer, more efficient workplace environment as they do not produce toxic fumes or require a constant supply of air-purifying oxygen.
Compared to lead-acid batteries, lithium batteries are more durable and can handle deeper and higher discharges without losing capacity. As a matter of fact, you can get up to 40% more usable capacity from a lithium battery than from a lead-acid one.
Furthermore, lithium batteries are much more energy-efficient than lead batteries. They have a high capacity per weight ratio and can be charged more rapidly, so you can get the most power out of your investment.
For agvs that need to work at all times, the cost savings of using lithium batteries is well worth the additional expense. In fact, they are the ideal power source for any AGV application requiring 24/7 operation.