Door Frame Rolling Shutter Forming Machine

A door frame rolling shutter forming machine is one of the common types of roll forming machines that are used for making steel doors. These machines are designed to form the metal door frames, shutter slats and guides in large quantity.

The main functions of these machines include length control, forming, cutting and discharging etc. These machines are very useful for ensuring the proper length, straightness and smoothness of the steel door frame.

Material

Roller shutter doors are a popular type of door, consisting of horizontal slats hinged together that are raised up or down along the barrel through a motor or spring. This type of door is commonly used for commercial, industrial, and domestic applications.

Depending on the application, rolling shutter slats may be made from steel or aluminum. In either case, a roll forming machine is needed to create the required configuration from the material.

These machines make special configurations of metal strips or coils using a series of forming tools. They can also perform other metalworking tasks, such as cutting and punching.

A door frame rolling shutter forming machine is an important piece of equipment for any business that manufactures these types of doors. The machine can be used to produce a variety of different door components, including slats, panels, and guide rails.

Slats are the main component of a roller shutter door and can be made from galvanized steel, prepainted steel, or aluminum. These slats are usually flat or rounded in shape and can be formed to different sizes and thicknesses.

Panels are the other component of a rolling shutter door and can be made from different materials, including PU insulation, aluminum, or prepainted steel. These panels are typically less expensive than slats and can be molded to different colors and designs.

A door frame rolling shutter forming machine is generally composed of an uncoiling machine (a hydraulic decoiler is optional), a main coiling machine, a transmission system, a cutting tool, a hydraulic system, a hydraulic oil pump, a PLC control cabinet, and runout tables. This machine is used to produce a variety of different doors, including rolling shutter door panels, rolling shutter slats, and U channel guardrails.

Length

A roller shutter door, also known as a coiling or rolling door, is a type of door or window shutter that consists of many horizontal slats or panels hinged together. They are raised to open the door and lowered to close it. They can be opened manually or by motor.

The slats of a rolling shutter door are made of galvanized or prepainted steel strips and are usually punched with holes in order to create different shapes and sizes. The slats can also be coated or painted in different colors to improve their aesthetic appeal.

They are often used for a wide range of applications, including van and truck apertures, kitchens, warehouses, and even industrial buildings. They are also highly durable and can withstand high winds and heavy traffic.

One of the most common types of roll shutter slats is a flat slat, which is usually made from galvanized or prepainted steel in 1mm to 2mm thickness. The other is a curved slat, which is typically made from stainless steel in 1mm to 2mm thickness.

A steel roller shutter slat roll forming machine is used to produce these kinds of slats. It can be adjusted to produce a variety of different widths and heights according to the specifications of the customer.

The machine is equipped with a left and right guiding device, which can ensure the correct length of each slat. It can also be programmed to stop if it is over the specified length or if there are any issues with the slat. The line can also be equipped with a door frame rolling shutter forming machine punching and cutting device. It can be set to no-stop tracking cutting, allowing it to produce the slats at speeds of 25-30m/min.

Forming

A door frame rolling shutter forming machine is an automatic metalworking equipment that forms steel doors. The machine uses long strips of metal that are fed through the process, which includes cutting and bending. It can produce a variety of metal products, including garage doors, roller shutters, and curtain slats.

Roll forming is a process that uses a set of precisely placed rollers to perform incremental bending of a continuously fed strip of metal. Each of the rollers completes one small step of the process, resulting in the production of a large number of parts.

The roll forming process begins with the feeding of a coil of metal that is approximately 1 inch to 30 inches wide and with a thickness of 0.012 inches to 0.2 inches. The metal is then rolled into a particular section profile to make the final product.

This forming process can be accomplished using a PLC control system, which is similar to a CNC (computer numerical control) machine. The system monitors the operation of the machine and makes adjustments to ensure that it continues to function properly.

In addition to roll forming, these machines can also perform a variety of other tasks, including metal cutting and punching. These machines are used in a variety of industries, including automotive, construction, and electronics.

A door frame rolling shutter forming machine can make a variety of different types of shutters, including perforated, flat, and curved. They can also be made from different materials, such as PU or polyurethane foam. The shutters can be manufactured according to your design. They are typically door frame rolling shutter forming machine used for commercial and industrial buildings. They are usually very durable and can withstand heavy use.

Cutting

The rolling shutter door is a type of steel door that is used for a variety of applications. The raw material used to make the door is a sheet of metal that is cut into strips and shaped into the desired profile for the door by a roll forming machine.

The machine typically consists of several main components that work together to complete the production process. These components include the decoiler, main roll forming machine, hydraulic cutting system and run out table.

Decoiler: This component is responsible for preparing the sheet of metal that is being shaped by the roll forming machine. The sheet of metal is then guided into the machine by a series of rollers, which gradually shape it into the desired profile for the door.

Main Roll Forming: This component is responsible for guiding the metal sheet through a series of rollers that shape it into the desired profile for the rolling shutter door. The rollers can also bend the sheet of metal if needed.

Hydraulic Cutting: This component is responsible for cutting the shaped metal sheet to the desired length. The cut sheet of metal is then discharged from the machine via the run out table, which provides support for the finished product as it exits the machine.

The roll forming machine can produce a variety of different types of metal door frames and other components. The process can be automated, which helps to ensure that the final product is produced correctly and on time. This can help to reduce the costs of a business and improve the overall quality of the product. In addition, the roll forming machine can be customized to meet customer requirements.

Discharging

The discharge process of the door frame rolling shutter forming machine is one of the main processes in the production of the machine. This is done in order to ensure the proper length and shape of the product. It is essential to make sure that each piece of material is properly placed and that it is not too much or too little.

Depending on the type of roll forming machine, there are different types of material used during the process. These include steel, aluminum, PU and wood, as well as other materials.

Reliance Machinery offers a variety of rolling shutter slat forming machines for a variety of applications. These include roller shutters for storage of warehouse products, and security rolling shutters for commercial and industrial buildings.

We can also produce a variety of other types of roller shutter slats, including back-skin slats and perforated slats. These are ideal for both domestic and commercial use, and they are available in a range of thicknesses and lengths.

The equipment used in the roll forming of these slats includes a decoiler, entry guide, main coiling machine, transmission system, cutting tool, hydraulic system, hydraulic oil pump and a PLC control cabinet. Depending on the design of the slats, we can also include a punching unit and runout table. The machine can be able to work in a thickness range of 0.6 to 1.2mm and in different gauges. Moreover, we can adjust the width of each slat to suit your application.