Automatic Boxed Beam Machine
An automatic boxed beam machine is a kind of mechanical machinery which is used for making a boxed beam with the help of a roll forming machine. This kind of machinery is mainly used for the construction of building materials. It is an excellent option for producing beams of all sizes and shapes. Moreover, it is the most cost-effective way of manufacturing these types of materials.
C-shaped beam profile
For an automatically boxed beam machine with C-shaped beam profile, the basic forming process is a single step. This makes it easy for operators to perform. However, there are some considerations when working with the fabricated beam.
For example, unsupported upstream distances can cause walls of a roll-formed beam to wander or twist. Furthermore, the position of bending may not be optimal. Therefore, it is important to make sure that the armature subframe and the top roller are supported.
To ensure that the top roller is supporting the continuous beam 21, the primary roller 62 is used. This provides good support while the bottom rollers 61 and 63 rotate around the axis of the top roller. In turn, this imparts a natural wrapping action on the beam. The result is a strong and durable mechanism.
A secondary bridge support can be added between the bottom rollers 61 and 63. Depending on the application, this can be a sliding type support or multi-wheellike roller support.
For a bumper beam 21′, one half of tight sweep section 21A and the other half of tight sweep section 21A3 are provided. These sections are designed to provide additional resistance to bending forces in the center of the bumper box beam. Alternatively, the bumper beam can be provided with a reduced sweep.
To maintain a consistent, end-to-end symmetry, a cut-off device is positioned close to the sweep station. This device is controlled by a computer. It can be positioned either upstream or downstream from the sweep station.
Sensors can be placed at the sweep station to sense the position of the continuous beam 21. With this information, the computer controller 56 can control the retraction and extension of actuators 50 in coordination with the roll-forming apparatus 20.
During the forming process, the top and bottom rollers 63 and 61 rotate around the vertical axis of the top roller. The resulting “wrapping” action on the beam results in good dimensional control. This enables the finished segmented beam 21′ to have a smooth and controlled bending.
Assembling and welding the temporarily welded webs 7 and 7 to produce a box beam
Before assembling and welding the temporarily welded webs 7 and 7 to produce a box beam, the girder web plates must be welded in the shop. During the welding process, the edges of the web plate must be accurately curvatured. In addition, a flange is required to be welded onto the end of the girder. The flanges transmit the load and serve as stiffeners.
For each location, the accumulated dimensions of the structural members must be shown on the shop drawings. These include automatically boxed beam machine the weight per linear foot and the depth along the web.
In addition, a color code should be used to identify each piece of steel. The color code should be legible, unless it will be reduced from the furnished size.
There are many different types of welds. Some are better for certain jobs. Abutt weld, Globular Transfer welding, Metal Inert Gas welding, Spray Transfer welding, and Tack welding are some examples. Butt welds are the most common type of weld.
Lap welding joints are modified versions of butt welds. They are commonly used for sheet metal, though they are rarely used with thicker materials. However, there are several potential drawbacks to this type of joint.
Lap welding joints have the potential to create lamellar tearing. Fortunately, the proper technique and variables can prevent this issue. Unlike butt welds, however, lap welding joints are often welded on one side or both sides of a piece of steel.
There are also special symbols to indicate the type of weld and its position on the reference line. They can also contain other information, such as the size of the weld metal to be deposited in the joint.
Typically, the symbol is a reference line, arrow, and tail. In this case, the arrow connects the reference line to the joint. An arrow indicates the direction of the break in the welding symbol. It is always drawn to the left.
Other weld symbols can be added to the weld symbol. This is usually done for supplementary information. When using a supplemental symbol, it is placed on the same side as the weld symbol.
Fully automatic racking box beam roll forming machine
The fully automatic racking box beam roll forming machine is a great way to produce rack box beams for your warehouse pallet racking system. This particular model is a step up from the standard box beam roll forming machine and it is more automated, resulting in a higher quality product.
A racking box beam is a basic component of any pallet rack. It is made from heavy duty steel rails that connect to teardrop uprights. Racking beams can be designed in a variety of sizes, lengths and configurations to suit almost any warehouse layout.
The racking box beam roll forming machine uses a computer controlled system to pack the regular wearing parts in a automatically boxed beam machine plywood box. In addition to the typical roller group, it features an overall quenching and waterproof cloth.
Its main roller is a 45# steel roller. There are 18 stations in total. It also has a large forming roller. As for the small tidbits, there is a high frequency welding device, a fly saw cutting device, and an auto/manual decoiler.
This model can produce a slew of different size box beams and is ideal for any company that needs to build storage racks in their workshop or warehouse. This particular machine is the best of its kind, owing to its robust design and ability to produce a wide range of sizes. Moreover, its automaticity makes it possible for the operator to focus on other tasks, which can significantly reduce costs.
One of the best things about this machine is that it is easy to use and is capable of producing a good looking shelf. Although the machine can produce several shelves in a matter of seconds, the process does require a lot of precision. Fortunately, the machine comes with a full warranty and service, should any issues arise.
The Automatic Shelving and Storage Racking Roll Forming Machine from RELIANCE is the best option for your next project. Our knowledgeable staff can assist you in selecting the best model for your needs. You can also customize the machine to meet your specific punching requirements.
Corimpex Beam Welding Lines
Corimpex is a company specialized in the development and manufacturing of submerged arc welding fixtures and machines for different purposes. They offer machines for bridge fabrication, PEB construction, off-shore platforms, and steel plate preparation processes. Their machines also provide customers with a high level of productivity. As a result, they are the leaders in the industry. The company has 45 employees and maintains a close relationship with certification authorities.
Several types of submerged arc welding lines are available from the company, including automatic beam welding lines, automatic boxed beam machines, and automatic vertical web welding lines. All of them have high productivity rates and can handle a variety of materials. A flange post-deformation device is also included in these machines, which allows them to handle a wide range of deformable thicknesses and flange dimensions.
The ML-69 B series is a machine that can be used to weld precision metal plates. It features a self-recovery shot blast booth that is capable of 10 tons per day. Moreover, it has a user interface that is compatible with Touch screen panel. This type of machine can be used to weld a variety of different sizes and shapes of metal plates. Besides, it can weld both symmetrical and non-symmetrical beams without tacking.
In addition, the company has developed the BWM-TC series, which is the most advanced automatic solution in the market. This line offers a total programmability, and has a 100-ton capacity flange post-deformation device. With the help of this device, the welding parameters can be integrated in the whole process of the welding, and the machine can be controlled by the PLC. Another feature of this line is the ability to control welding speed, allowing users to weld two meters per minute. Furthermore, this line is equipped with a special connector that can be connected to Ethernet network.
When the customer buys a Corimpex machine, they will be provided with the technological and financial resources needed to operate the machine. And thanks to their innovative designs and the use of integrated devices, they will be able to reach the highest productivity levels.